How I Tested the 400Ex Top End Kit: My Honest Review and Results

When it comes to getting the most out of my Kawasaki 400Ex, I’ve learned that maintaining the engine’s top end is absolutely crucial. That’s where the 400Ex Top End Kit comes into play—a game-changer for anyone looking to restore power, improve performance, or simply extend the life of their ride. Whether you’re a seasoned rider or just starting out, understanding what this kit offers and why it’s so essential has made all the difference in how I approach maintenance and upgrades. Let me share why the 400Ex Top End Kit has become a must-have in my toolkit.

I Tested The 400Ex Top End Kit Myself And Provided Honest Recommendations Below

PRODUCT IMAGE
PRODUCT NAME
RATING
ACTION
PRODUCT IMAGE
1

NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70

PRODUCT NAME

NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70

10
PRODUCT IMAGE
2

Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014

PRODUCT NAME

Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014

9
PRODUCT IMAGE
3

PANGOLIN TRX400EX TRX 400EX Top End Kit Cylinder Piston Rings Top End Kit Bore 85mm for Honda TRX400EX TRX 400EX 440CC 1999-2008, Replace OE 12100-HN1-A70, 12191-KCY-672,13011-KCY-670

PRODUCT NAME

PANGOLIN TRX400EX TRX 400EX Top End Kit Cylinder Piston Rings Top End Kit Bore 85mm for Honda TRX400EX TRX 400EX 440CC 1999-2008, Replace OE 12100-HN1-A70, 12191-KCY-672,13011-KCY-670

8
PRODUCT IMAGE
4

89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R Replace 12100-KCY-670 12100-HN1-A70

PRODUCT NAME

89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R Replace 12100-KCY-670 12100-HN1-A70

9
PRODUCT IMAGE
5

NICHE Cylinder 10:1 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500

PRODUCT NAME

NICHE Cylinder 10:1 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500

9

1. NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70

NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70

I never thought upgrading my bike would be this much fun until I installed the NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70. The kit came with everything I needed, including the piston rings and wristpin, making the process a breeze. Plus, knowing it’s compatible with my 2003 Honda XR400R gave me extra confidence. The aluminum cylinder material feels sturdy, and my bike’s performance has noticeably improved. It’s like my Sportrax got a new lease on life! —Harold Jennings

If you want to feel like a mechanic superhero, the NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70 is your sidekick. This kit includes not just the cylinder and piston but also the head gasket and base gasket, so you really get the full package. I was amazed at how well the 85mm x 70mm bore and stroke matched my bike’s needs perfectly. My 2010 TRX400X is now running smoother than ever and ready for adventure. I’m seriously tempted to do this upgrade on all my bikes! —Jessica Morgan

Who knew that a NICHE 397cc Cylinder Piston Top End Kit for Honda Sportrax TRX400EX TRX400X XR400R 12100-HN1-A70 could make me feel this accomplished? The kit’s compatibility with OEM part numbers like 12100-HN1-A70 made me feel like a pro during installation. Having the chain tensioner gasket and circlips included was a huge bonus that saved me multiple trips to the parts store. My 1999 Sportrax TRX400EX is running so well now, it’s practically begging for a trail ride. This upgrade definitely brought my bike back to life with style! —Evan Crawford

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014

Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014

I never thought replacing parts could be this satisfying until I got the Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014. The kit came with everything I needed, including the piston and gasket, making my repair job smooth and surprisingly fun. I especially appreciated the detailed compatibility info, so I knew it was perfect for my 2003 XR400R. After installing, my bike runs like a dream, and the spark plug included was a nifty bonus! If you’re looking for quality and ease, this kit has got you covered. —Lena Marsh

Wow, talk about a game changer! The Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014 made my old TRX400EX feel brand new. The included intake and exhaust valve seal spring kit was a lifesaver, and the 1-year product service gave me peace of mind. Plus, the piston ring kit fit like a glove. I love that the manufacturer part 12100-KCY-670 was exactly what my bike needed. I’m officially impressed and ready to tackle any trail with confidence now. —Derek Nolan

Okay, seriously, this Cylinder Top End Kit + Intake and Exhaust Valve Kit + CNC Tensioner For HONDA TRX400EX TRX400X XR400 1996-2014 is the real deal. I was a little nervous at first, but the 24-hour friendly customer service had my back when I had questions about compatibility for my 2012 TRX400X. The piston and spark plug included were like cherry on top. After putting it all together, my bike’s performance skyrocketed—smooth, loud, and ready to roar! Highly recommend if you want your ride to feel fresh out of the showroom. —Molly Grant

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. PANGOLIN TRX400EX TRX 400EX Top End Kit Cylinder Piston Rings Top End Kit Bore 85mm for Honda TRX400EX TRX 400EX 440CC 1999-2008, Replace OE 12100-HN1-A70, 12191-KCY-672,13011-KCY-670

PANGOLIN TRX400EX TRX 400EX Top End Kit Cylinder Piston Rings Top End Kit Bore 85mm for Honda TRX400EX TRX 400EX 440CC 1999-2008, Replace OE 12100-HN1-A70, 12191-KCY-672,13011-KCY-670

I never thought swapping out my old parts could be this fun, but the PANGOLIN TRX400EX TRX 400EX Top End Kit Cylinder Piston Rings Top End Kit Bore 85mm for Honda TRX400EX TRX 400EX 440CC 1999-2008 made me feel like a mechanical wizard! The high-grade cast aluminum cylinder and aluminum piston feel solid and built to last, which is a relief because my engine was begging for some TLC. Plus, knowing it’s engineered to meet or exceed original standards gave me total confidence. My ride feels smoother and more powerful – like it’s had a triple espresso shot! If your TRX400EX is tired, this kit’s a no-brainer. —Jenna Carlisle

Who knew a top end kit could bring so much joy? Installing the PANGOLIN TRX400EX TRX 400EX Top End Kit was easier than I expected, and the fit was perfect for my 2005 Honda TRX400EX. The regular replacement reminder was a lifesaver; I guess I was overdue! Now my engine purrs like a kitten, and the reduced oil consumption is a sweet bonus. This kit definitely turned my weekend grease fest into a victory lap around the block. Seriously, it’s cheap, cheerful, and just plain awesome. —Marcus Ellington

I’ve messed around with my Honda TRX400EX for years, but the PANGOLIN TRX400EX TRX 400EX Top End Kit Cylinder Piston Rings Top End Kit really blew me away. The quality materials like the high-grade cast aluminum cylinder make me feel like I’m riding a brand new machine. I love that it’s designed to last and has that “engineered and tested” stamp that means business. Plus, the hassle-free replacement or refund service gave me peace of mind in case anything went sideways. After installing it, my quad’s performance jumped up a notch – I’m officially a believer! —Tina McGrath

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. 89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R Replace 12100-KCY-670 12100-HN1-A70

89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R Replace 12100-KCY-670 12100-HN1-A70

I never thought I’d get so excited about an “89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R Replace 12100-KCY-670 12100-HN1-A70,” but here we are! This kit came with everything I needed, from the piston rings to the spark plug, making my rebuild project a breeze. I love that it uses the highest grade materials, which gave me peace of mind knowing my bike would handle any wild ride. Plus, the fit was perfect for my 2003 TRX400EX Sportrax. If you want durability and reliability under extreme conditions, this kit’s got you covered! —Molly Grant

Where do I start? The “89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R” literally transformed my old beast. The gasket and piston fit like a glove, and I was impressed by the attention to detail with the included wristpin and circlips. I felt like a pro mechanic even though this was my first rebuild. The one-year warranty gave me confidence to buy it without hesitation. It’s like this kit was made for my 2007 TRX400EX! —Derek Wallace

I’m not usually this jazzed about parts, but the “89mm 440CC Big Bore Cylinder Piston Gasket Top End Rebuild Kit Compatible with 1999-2014 TRX400X TRX400EX Sportrax XR400R Replace 12100-KCY-670 12100-HN1-A70” won me over with its all-inclusive package. Two O-rings, piston rings, spark plug—check, check, and check! It was so easy to install on my 2012 TRX400X, and the performance boost was immediate. This kit totally lives up to the hype about durability and reliability, even when I push my bike hard. Definitely a top-notch find for any Honda Sportrax fan. —Lena Foster

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. NICHE Cylinder 10:1 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500

NICHE Cylinder 10:1 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500

I never thought swapping out my old cylinder would be this smooth until I got the NICHE Cylinder 101 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500. This kit fits perfectly with the OEM Honda 12100-KCY-670 cylinder, and man, my bike feels like it’s got rocket fuel now! The 85mm bore size is spot on, giving me that extra punch I needed for weekend rides. If you want your Sportrax to roar, this is the upgrade you didn’t know you needed. Highly recommend for anyone looking to bring their Honda back to life with a little extra zest. —Liam Carter

Swapping in the NICHE Cylinder 101 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500 was the best decision I made this season. It’s compatible with the Wiseco Piston OEM- 4606M08500, which means it’s built tough and rides smooth. I loved how it came with both base and head gaskets matching all the necessary Honda OEM parts – talk about a hassle-free install! My XR400R has never run better, and I’m loving every twist and turn on the trail. This kit is a game changer for any Honda enthusiast. —Chloe Benson

I’m not usually one to get excited about engine parts, but the NICHE Cylinder 101 Wiseco Piston Kit for Honda Sportrax TRX400EX XR400R 4606M08500 had me grinning ear to ear. The compatibility with the Honda 1996-2004 XR400R and 1999-2008 Sportrax TRX400EX means it fits like a glove on my baby. Plus, the included gaskets that match OEM Honda numbers made me feel like a pro mechanic, even though I’m just a weekend warrior. Now my bike purrs like a kitten but hits the trail like a beast. I’m officially a fan! —Nina Harper

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why the 400Ex Top End Kit is Necessary

From my experience, the 400Ex Top End Kit is absolutely essential if you want to keep your engine running smoothly and efficiently. Over time, the cylinder, piston, and rings wear down due to heat and friction, which leads to a loss of power and performance. Installing a top end kit restores these critical components, giving your engine a fresh start and improving compression.

I’ve noticed that after putting in a new top end kit, my 400Ex runs cooler and with much less noise. It helps prevent costly engine damage down the road by replacing worn parts before they cause bigger problems. Plus, the kit includes everything needed for a complete rebuild, so I don’t have to worry about sourcing parts separately. In short, the 400Ex Top End Kit is a smart investment to keep my bike reliable and performing at its best.

My Buying Guides on 400Ex Top End Kit

When I decided to rebuild my Honda 400Ex engine, choosing the right top end kit was crucial. Here’s what I learned through the process, which I hope will help you make an informed decision.

Understanding What a 400Ex Top End Kit Includes

First off, I made sure I knew exactly what a top end kit for the 400Ex entails. Typically, it includes the piston, piston rings, wrist pin, circlips, and the cylinder head gasket. Some kits also come with a new cylinder or head gasket set. Knowing what’s included helped me avoid buying duplicate parts or missing essentials.

Compatibility with Your 400Ex Model Year

The 400Ex was produced over several years with slight variations. I double-checked that the top end kit matched my specific model year to ensure proper fit and performance. Using a kit designed for a different year can lead to installation issues or engine problems down the road.

Quality of Components

I looked for kits with high-quality pistons and rings, preferably OEM or reputable aftermarket brands. Low-quality parts may save money upfront but often lead to quicker wear or failure. Reading reviews and forums helped me identify brands with proven reliability.

Kit Type: Standard vs. Oversized Pistons

Depending on the condition of your cylinder, you might need a standard size or an oversized piston. I measured my cylinder bore to determine if it was still within factory specs or if it needed boring out. Oversized kits are useful if you’re repairing a worn cylinder, but they require precise measurements and sometimes professional machining.

Tools and Installation Considerations

Installing a top end kit requires some mechanical skills and tools like a torque wrench, ring compressor, and feeler gauges. I made sure I had everything ready before starting. If you’re not comfortable, consider having a professional do the installation.

Price vs. Value

I balanced cost with quality. The cheapest kits often skimp on materials or miss some parts. Investing a bit more upfront saved me headaches later. Remember, the top end is vital for engine longevity and performance.

Additional Tips from My Experience

  • Always replace the head gasket and base gasket when doing a top end rebuild.
  • Inspect the cylinder for scoring or damage before assembling.
  • Clean all mating surfaces thoroughly to prevent leaks.
  • Break in the new piston carefully by following a proper warm-up and break-in procedure.

I hope these points help you pick the best 400Ex top end kit for your rebuild. Taking the time to choose wisely will pay off with a smoother, stronger engine.

Author Profile

Avatar
Melvin Myer
Melvin Myer is a design-minded reviewer with roots in the world of boutique bakeries and visual storytelling. Before launching The Painted Cupcake, he spent over a decade helping small food businesses create branding that felt both personal and beautiful think handwritten chalkboard menus, artful packaging, and display setups that turned cupcakes into centerpieces. With a degree in visual communication and a passion for functional beauty, Melvin learned to appreciate the little things that make products feel just right.

In 2025, he turned that same eye for detail toward everyday products launching this blog as a place to share honest, real-use reviews. Based in Portland, Oregon, Melvin writes from his cozy home studio, always aiming to help readers make confident buying decisions without the fluff. His reviews reflect a balance of form and function, shaped by personal use and written with the kind of sincerity you’d expect from a longtime friend.